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ACFT-
40 Fully
Automatic
Capsule
Filling
Machine
Automatic
capsule
filling
machine
ACFT - 40
has been
designed
to fill
hard gelatin
capsules
with a variety
of powders,
pellets
and tablets.
The machine
is operator
friendly,
compact
in design
and runs
on the tamping
principle.
The machine
can fill
capsules
from size
'00' to
'5'.
Working
Sequence:
- Empty
gelatin
capsules
fed
from
hopper
is oriented
and
gets
loaded
into
cap
/ body
segments
&
vacuum
- separation
takes
place
- Cap
and
body
segments
get
separated.
. Pellet
filling
takes
place
when
attachment
is fixed
for
pellet
- Powder
filling
by tamping
is done
in this
station
- Ejection
of unopened
capsules
takes
place
by the
upward
stroking
rods
- Closing
of capsules
- Filled
capsules
are
ejected
- Segment
cleaning
is done
with
vacuum
and
compressed
air
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Salient
features:
- Completely
automatic
process
- cGMP
model
complying
to 21CFR
Part
11
- All
powder
contact
parts
are
in Stainless
Steel
316
&
Non
contact
parts
are
Stainless
Steel
304
- Filling
of powders/
pellets/
tablet
possible
in different
combinations
- All
parameters
can
be controlled
through
PLC
- Quick
change
over
from
one
size
to another
size
possible
by special
gauges
- Tamping
principle
of filling
ensures
better
accuracy
of filling
- Machine
is operator
friendly
- Powder
level
in filling
chamber
is controlled
by sensor
to avoid
powder
fill
under
weight
Optional
Accessories:
- Empty
capsule
sorter
elevator
- Product
conveying
system
(powder
/ pellet)
- Metal
detector
- Check
weigher
- Polishing
machine
- Filled
capsule
sorter
- Uniform
capsule
sorter
Technical
Specifications:
Model |
ACFT-40 |
Capacity |
40,000
Capsules
/
hr
(powder)
&
35,000
capsules
/
hr
(pellet) |
Capsule
Size |
00
to
5 |
Total
Power |
6.4
KW
/
8.5
HP
(includes
main
drive,
auger
drive,
vacuum
pump
&
blower
motors |
Electric
Supply |
440V
/3
phase
/
50
cycles
/
(also
can
be
supplied
as
per
customer's
requirements) |
Vacuum |
500
mm
of
Hg
@
1000
LPM |
Compressed
Air |
8
CFM
/
200
LPM
at
100
psi
/
6
kg/cm2 |
Relative
Humidity |
40-45
%
RH |
Room
Temperature |
22
-
25
C |
Weight |
1800
kg |
Capsule
Loading
Station:
Empty capsules
loaded in
the hopper
get oriented
and loaded.
Capsule
separation
takes place
by vacuum.
The body
of the capsule
gets into
the bottom
segment
and the
cap gets
into the
top segment.
Powder
Filling
Station:
The powder
loaded in
the powder
hopper moves
to the powder
drum.Tamping
of powder
into the
holes of
the filling
disc is
performed
intermittently
at five
successive
stations.
Each tamping
gradually
increases
the powder
weight and
in sixth
station
the slug
of powder
is ejected
into the
capsule.
Accurate
dosage is
ensured
by this
process
and a wide
range of
formulations
can be filled.
Capsule
Closing
& Ejection
Station:
The closing
pins lock
the capsules
and lock
length is
adjusted
by adjusting
the tie
rod. Closed
capsules
are then
ejected
by ejecting
pins through
outlet chute.
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