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Automatic
Liquid Manufacturing
Plant
The Liquid Manufacturing
Plants are ideal tools
for the pharmaceutical
industry for the production
of Oral Liquids. It is
specially designed to
take care of two critical
factors which directly
affect the quality of
the Liquids.
Minimum manual handling
of Liquid.
Effective
cleanness
during manufacturing.
Capacity
ranges from
50
L to 20,000
L.
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Needless
to say,
it also
provides
the benefits
of the effective
manpower
utilization.
Liquid
Manufacturing
Plant consists
: -
- Sugar
Melting
Vessel
- Syrup
Manufacturing
Vessel
- Storage
Vessel
- Product
Piping
- Pre-filtration
unit
- Filtration
unit
- Control
Panel
- Working
Platform
- This
system
consists
of a
closed
circuit
manufacturing
facility
from
feeding
of Sugar
/ Water
Phase
to loading
the
Liquid
Filling
Machine.
- The
Sugar
and
Water,
are
load
with
vacuum
system
or by
mechanical
system
or manually.
- The
Sugar
Syrup
Vessel
is supplied
with
high
speed
stirrer
& electrical
heating
(In
small
model)
/ steam
heating
facility
(In
bigger
size
model)
.The
sugar
syrup
is prepared
at required
temperature
& are
transferred
to Manufacturing
Vessel
by vacuum
or by
transfer
pump.
- The
product
during
emulsion
formation
is recalculated
through
In-Line
Homogenizer
or Liquid
Transfer
Pump.(
Optional
Facility
)
- The
Pump
also
discharges
the
product
in the
Storage
Vessel.
- The
Storage
Vessel
is then
taken
to the
filling
area
(if
it is
small
capacity)
and
is connected
to again
Liquid
Transfer
Pump.
Or Storage
Vessel
remains
fixed
(In
bigger
size)
& pump
transfer
the
Liquids
in the
float
tank
which
is connected
with
filling
machine.
- The
entire
Plant
can
be operated
by centralized
operating
panel
by one
operator.
Salient
Features
- The Plant is designed to be operated only by one operator and one helper.
- All material transfers are done by vacuum or by transfer pumps.
- All the vessels are CGMP (paint free construction)
- The gaskets used are of silicon (food grade).
- All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and
are crevice free.
- The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on
demand.
- All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
- All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
electro polished, with tri-clover ended joints.
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